Chemicals
5-minute talk

Toolbox Talk: Chemical Spill Response

A ready-to-read toolbox talk on telling a small spill from an emergency, using the spill kit, protecting yourself and reporting every spill.

Before you start

Bring the nearest spill kit and open it so the crew can see what is inside and where it is kept.

Read this to your crew

Most chemical spills are small: a tipped bottle, a leaking drum, a split bag. Handled right, they are cleaned up in minutes. Handled wrong, a small spill can burn skin, give off fumes or reach a drain.

Today we will talk about what to do in the first few minutes after a spill.

Key points

  1. Know what spilled. Check the label and section 6 of the safety data sheet before you touch anything.
  2. Small or big? Clean up a small spill only if you know the product, are trained and have the right PPE and kit. If it is large, unknown, giving off fumes or spreading, leave the area and raise the alarm.
  3. Protect yourself first. Put on gloves, eye protection and any other PPE the SDS calls for before you start.
  4. Contain, then clean. Stop the source if it is safe, keep the spill away from drains, then absorb it with the kit.
  5. Dispose and report. Bag and label the used absorbent as the SDS directs, restock the kit and report the spill to your supervisor.

Ask the crew

  • Where is the nearest spill kit, and is it full?
  • Which chemicals here should never be cleaned up by the crew?
  • Where are the floor drains near our chemical storage?

Picture this

A drum of corrosive cleaner leaks in a storage room. A worker grabs a mop with bare hands and pushes the liquid toward a floor drain. He burns his hands, and the cleaner reaches the sewer. Gloves, the spill kit and a drain cover would have handled it in five minutes.

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Talk leader: ______________ Date: ______________ Site: ______________

At a glance

Time
5 minutes
Best for
Manufacturing, warehousing, labs, maintenance shops
Standards
OSHA 29 CFR 1910.1200; 29 CFR 1910.120(q) for emergency response
Pairs with
National Preparedness Month

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