EHS glossary>Safety term

The Definition of Water-Reactive Substance

A water-reactive substance is a chemical that reacts dangerously with water or moisture, releasing flammable or toxic gas or enough heat to cause fire or explosion.

Plain-English definition
Real-world example
Water-Reactive Substance definition

Definition of Water-Reactive Substance

A water-reactive substance is a chemical that reacts with water, including moisture in the air, in a way that creates a hazard. The reaction may release flammable gases, such as hydrogen or acetylene, toxic or corrosive gases, such as phosphine or hydrogen chloride, or enough heat to ignite nearby materials or boil water violently.

Common examples include alkali metals such as sodium, potassium and lithium, metal hydrides such as sodium hydride and lithium aluminum hydride, calcium carbide, aluminum and zinc phosphide fumigants, some magnesium and aluminum powders, and reactive chemicals such as thionyl chloride, chlorosulfonic acid and acid chlorides. Concentrated acids such as sulfuric acid also release large amounts of heat when mixed with water.

Water-reactive substances are a particular concern in emergencies, because water is the usual first choice for firefighting and spill cleanup.

How Water-Reactive Hazards Are Identified

GHS and Hazard Communication

Under the Globally Harmonized System and OSHA's Hazard Communication Standard, chemicals that release flammable gases in contact with water are classified as substances and mixtures which, in contact with water, emit flammable gases. Category 1 chemicals carry hazard statement H260 and Category 2 and 3 chemicals carry H261. Information on other reactions, such as release of toxic gases, appears in section 10 (stability and reactivity) of the safety data sheet.

NFPA 704

On the NFPA 704 diamond, a W with a line through it in the white special hazards section indicates a material with unusual reactivity with water.

Transportation

The U.S. Department of Transportation classifies materials that become spontaneously flammable or release flammable or toxic gases when wet as Division 4.3, Dangerous When Wet, with a blue placard.

Handling and Storage

  • Store in tightly closed containers in dry, well-ventilated areas away from water sources, steam lines, sinks and roof leaks.
  • Keep some alkali metals under mineral oil or inert gas as directed by the supplier.
  • Separate from acids, oxidizers and other incompatible chemicals.
  • Check with the fire code official and insurer before storing water-reactive materials in areas with water-based sprinkler systems.
  • Use dry tools and equipment and work in a glove box or under inert gas for highly reactive materials.
  • Label storage areas clearly so emergency responders know not to use water.
  • Train workers on the specific reactions, signs of trouble and emergency procedures.

Emergency Response

Fires involving combustible metals need Class D extinguishing agents designed for the specific metal. Water, carbon dioxide and many standard extinguishers can make metal fires worse. Spills should be covered with a dry, compatible material, such as dry sand or a specialized absorbent, and kept away from water. Responders need to know whether toxic gases may be released and use suitable respiratory protection. Pre-planning with the local fire department is important for sites that store significant quantities.

Example of Water-Reactive Substance

A university chemistry lab used small amounts of sodium metal for drying solvents. A graduate student rinsed a flask with water without realizing that small pieces of sodium remained inside. The sodium reacted, releasing hydrogen that ignited and caused a small fire in the sink, which was put out with a Class D extinguisher.

The lab's review found that the hazard was listed on the SDS but not explained in the lab's procedures. The lab wrote a step-by-step procedure for quenching sodium residues with alcohol before any contact with water, added warning labels to flasks used with reactive metals and included water-reactive hazards in annual lab safety training.

Frequently Asked Questions: Water-Reactive Substance

Can I use a water extinguisher on a water-reactive chemical fire?

No. Water can make the fire worse or cause an explosion. Use the extinguishing agent recommended in the SDS, such as a Class D agent for combustible metals.

How do I know if a chemical is water-reactive?

Check the label and SDS for hazard statement H260 or H261, sections 5 and 10 of the SDS, the NFPA 704 rating and any DOT Division 4.3 marking.

Are water-reactive substances also pyrophoric?

Some are. Pyrophoric materials ignite on contact with air, and many of them also react with water. The two hazards are classified separately.

Part of SafetyIQ's EHS glossary: plain-English definitions of workplace health and safety terms.

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