A return-to-work program is an employer's structured process for bringing ill or injured employees back to productive work as soon as medically appropriate, often through modified or transitional duty.

A return-to-work (RTW) program is an employer's structured process for helping employees who have been injured or become ill get back to productive work as soon as it is medically appropriate. It usually offers temporary modified, light or transitional duty that fits the employee's medical restrictions until they can return to their regular job.
Return-to-work programs are most often linked to workplace injuries, including lost time injuries covered by workers' compensation, but many employers apply them to non-work-related illness and injury as well. They involve the employee, the supervisor, the treating health care provider, human resources, the safety team and often the workers' compensation insurer.
No OSHA standard requires a return-to-work program. However, these programs interact with several laws, including state workers' compensation laws, the Americans with Disabilities Act (ADA), the Family and Medical Leave Act (FMLA) and OSHA's injury recordkeeping rules in 29 CFR 1904.
The policy should explain who the program covers, how it works, roles and responsibilities, how long transitional duty can last, and how pay is handled. It should be applied consistently to all employees.
A supervisor or coordinator should contact the injured employee soon after the injury to check on them, explain the program and keep communication open.
Provide treating providers with job descriptions and a list of available modified duties so they can give specific, functional restrictions, such as "no lifting over 20 pounds" or "no ladder work," rather than "light duty."
Give the employee a written offer that describes the duties, hours, pay and restrictions. Review progress regularly and update duties as restrictions change.
Make sure modified duties do not create new hazards, such as assigning a worker with a hand injury to a task that requires a firm grip, which could aggravate a musculoskeletal disorder, or putting someone on medication that affects alertness into a safety-sensitive role. A fitness for duty evaluation may be needed before a full return to high-hazard work.
Under 29 CFR 1904.7(b)(4), if a work-related injury keeps an employee from performing one or more routine functions of their job, which OSHA defines as activities performed at least once per week, the case is recorded as a restricted work case on the OSHA 300 Log. Days of restriction or job transfer are counted in calendar days, and the count can be capped at 180 days. A transitional duty assignment does not remove the need to record the case.
The ADA requires reasonable accommodation for qualified employees with disabilities, which may include reassignment to a vacant position. EEOC guidance states that the ADA does not require employers to create new positions as an accommodation, but a light duty policy must still be applied in a way that complies with the ADA.
An employee on FMLA leave who is offered light duty may decline it and remain on unpaid FMLA leave, although declining may affect workers' compensation wage benefits under state law. Workers' compensation rules on light duty offers vary by state, so employers should coordinate with their insurer or legal counsel.
A delivery driver strained his lower back lifting packages and was restricted to no lifting over 15 pounds and no driving for more than two hours at a time for four weeks. Under the company's return-to-work program, his supervisor called him the day after his doctor's visit.
The company offered him a written transitional assignment in the dispatch office, helping route drivers and performing vehicle pre-trip inspection audits that required no heavy lifting. His hours and pay stayed the same. The safety coordinator recorded the case on the OSHA 300 Log as a restricted work case and counted the days of restriction. After three weeks, his provider cleared him for partial routes with a hand truck, and he returned to full duty two weeks later.
Not by OSHA or federal law in general. Some state workers' compensation systems encourage or support return-to-work efforts, and the ADA and FMLA affect how programs must be run.
Yes, if the injury is work-related and the employee cannot perform one or more routine job functions or work a full shift. OSHA treats it as a restricted work or job transfer case.
An employee may decline, but there may be consequences for workers' compensation benefits depending on state law. Employees on FMLA leave may decline light duty and stay on unpaid FMLA leave.
Most programs set a time limit, such as 60 or 90 days, with reviews along the way. The right length depends on the medical restrictions, the employer's needs and any ADA obligations if the condition becomes long term.
Part of SafetyIQ's EHS glossary: plain-English definitions of workplace health and safety terms.
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